• 47:57

    S&S Quickee Pushrods, Lifters, Cuffs Install

    Mike has the cam chest completely assembled. He is now ready to move forward and install the S&S lifters and S&S Quickee pushrods. The lifters have a side oil passage. It does not matter if the passage faces in or out. However, if lifters are being re-used, it is important that they are returned to…

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  • 11:18

    Harley Cafe Racer Build Introduction

    Welcome to our Harley Cafe Racer Build. The MoCo, mothership Harley-Davidson, is working to get more people on 2 wheels and obviously a Harley. They have a 10-year plan to bring in 2 million riders. The Motorcycle Industry Council (MIC) has also joined in the rally to bring more riders on board, no matter which…

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  • 49:38

    Sportster Handlebars, Seat, Battery, Tank Removal

    Tommy is eager to take off the Sportster handlebars, seat, tank and more. Before picking up any tools, it is important to begin with a service manual and a plan. Don’t just start off by tearing down areas at random. Develop a plan of action. Make lists of parts that will be needed, parts that…

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  • 30:47

    Sportster Rear Fender and Swingarm Removal

    Our Sportster rear fender removal will keep us moving right along with the disassembly and planning of our cafe racer. Tommy gets right to work by removing the sissy bar and luggage rack assembly. The rear strut and Sportster rear fender hardware can be difficult to access so Tommy takes a few extra minutes to…

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  • 16:02

    Harley Sportster Cafe Racer Build Recap

    Dennis re-joins Tommy after some time away from the camera and reviews what has been done since we tore the Harley Sportster apart and what we have in store for the Harley Sportster Cafe Racer Build. They talk about the importance of the design, plan and budget. Don’t get in over your head on any…

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  • 14:50

    Powder Coated Parts Install

    All of our powder coated parts orders have been received back from our powder coater. We are anxious to begin the assembly process on our XL, Cafe Racer Project. You’ll notice we have powder coated parts that are black at 60% and a wrinkle black. We have a few reasons we powder coated some of…

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  • 25:51

    Bassani Xhaust Install

    Tommy is ready for the Bassani Xhaust Road Rage, 2 into 1 exhaust system install on our Sportster. With new exhaust gaskets installed at the heads and oxygen sensor plugs already installed, Tommy begins by installing the Bassani Xhaust bracket. The bracket is mounted to the lower, right side, frame with the provided hardware. With…

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  • 4:48

    Garage Build: Kevin Draper’s Toxic Softail

    Have you seen all the custom bike work at Dennis Kirk’s Garage Build? Here’s an interview with Kevin Draper about his build Toxic. Kevin wanted to build a motorcycle from the ground up that was different than his normal rides. You gotta see this copper front end. Watch our interview with Kevin and read more…

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  • 15:48

    Garage Build: Bill Garcia 1978 Special Construction

    Have you seen all of the custom bike work at Dennis Kirk’s Garage Build? Here’s an interview with Bill Garcia about his 1978 Special Construction. His two sons wanted to reproduce an exact copy of the original chopper or as close as possible to the one he had in 1978. Watch Bill’s great story here…

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