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In The Shop: 4 Speed Transmission

4 SPEED TRANSMISSION Throughout the coarse of a year, we remove, disassemble, and repair an abundance of Harley Davidson transmissions. The majority of the gear boxes we open up are... View Content

Evo Transmission Trouble

My ’95 Ultra Classic is getting up there and I’ve replaced a lot of parts, but one I’m having trouble with is the backer on the Gear Shift Assembly. It’s... View Content

Drain Plug with Metal Shavings

I have an '07 FLHT. I just changed the fluids. When I removed the transmission drain plug, I noticed it was covered with metal shavings. It has over 55,000 miles,... View Content

Softail Swing Arm

Is there some lubrication or greasing needed for the Softail swing arm? Via Email It is good to apply a light wipe of anti-seize on the pivot shaft to help... View Content

1998 FXDL Main-Shaft Nut

I have to replace the rear seals on the main and jack shafts on my 98 fxdl. I need to know the diameter of the main shaft, and whether a... View Content

Transmission Oil Level

Hi. I have a 2008 Road King Police (FLHP) and after every ride, there's a quarter-size oil drop just below the primary case, near the drain plug. When I checked... View Content

In The Shop: Inner Primary Bearing and Race Failure

A problem that had become increasingly more common since around 2008 is inner primary bearing and bearing race failure. Until this time, bearing and race replacement was more commonly performed... View Content

Harley Will Not Shift

I have a 1980 FLH that has been running great until it was parked for two weeks—when I took it out, I could hardly shift it. I actually had to... View Content

Just got into second gear, want to shift in third, shifter lever moves. Transmission did not engage the next gear, possible cause? Shifting levers are tight. Via Email Inspect your... View Content

5 Speed to 6 Speed

Hello, I need a complete video of how to change out my stock 5 speed transmission to a (ultimate) 6 speed transmission can you help me? Via Email We have... View Content

JIMS Fat Five Upgrade

1988 HD FXR...I am going to install a Delkron 91-93 inner primary and tranny case. Then I will install a Jim's Fat 5 /Overdrive (thanks for the awesome video) set... View Content

In The Shop: Grinding Noise When Shifting into 4th

1989 FLHTC ISSUE: Grinding noise when shifting into 4th. DIAGNOSIS: Counter-shaft door bearing; complete failure. REPAIR: Complete transmission rebuild including: Main drive gear bearing (main bearing) Main drive gear internal... View Content

Starter Pinion Gear

I just put a Baker DD6 transmission in my 1999 Night Train. For some reason, the starter pinion gear is now resting against the ring gear on the clutch, and... View Content

New Transmission Case

I need to remove my transmission an do a swap to a new transmission case on this bike where my rear sway bar mounts, it got cracked. Got a book... View Content

Transmission Not Shifting

About my transmission, I only have 1st, 2nd gear and neutral. On my 2007 Fatboy. I'm not real sure what the problem is. Via Email Disconnect shift linkage from transmission... View Content

Pulley Teeth Calculation

How do I convert engine rpm, trans pulley teeth and rear pulley teeth to mph? 32 trans/70 rear Do you know the pulley teeth calculation? Via Email Please check out... View Content

Sportster Shift Linkage

I have a 2006 Sportster that ran fine Saturday, now it will not go into 2nd gear.Can you help? Via Email Check your Sportster shift linkage. If nothing has changed... View Content

Harley Speed Sensor

Actually 2 things on my mind. Speedo works when it wants but only at highway speeds and again randomly. Now blinkers are starting too work intermittently. Any ideas? Don't believe... View Content

Q: After jump starting my wife 2011 Sportster The speed o or odometer do not work anymore but bike does run fine. Any suggestions? A: May have a bad speed... View Content

Main Shaft Seal

Q: My husband has a 1979 Harley custom chopper w/ a 80 in shovel an 4 speed trans. He's having problems with the trans. leaking grease on the drive side.... View Content

Harley Shift Linkage

Here's a couple questions for your guys: 1. How much slack should be in the Harley shift linkage? The transmission shift pawl allen bolt is tight, but has a lot... View Content

Harley Davidson Speedometer and Engine Issue

I have a 2007 Heritage. My problem is that on some rides the Harley-Davidson speedometer drops to "0" and the engine kills. I'll cycle the ignition switch and the bike... View Content

Harley Shifter Pawl Assembly

Hi, My 21 year old Heritage Softail (1992 EVO) won't return gear when placed into second upwards. Do I need to take the gear box out to fix the pawl?... View Content

Transmission Problems

My bike goes into first fine, and then when shifting to higher gears it sometimes takes two or more tries to get it into gear. Any thoughts? Service was done... View Content