Bob and Mark remove a stock Harley-Davidson headlight and passing lamp set-up to install a custom set. Bob notes this is the time to switch out the headlight bulb if need be and keep all your stock wiring intact, don’t just cut it out. From there we go to the bench to wire the custom passing lamps set-up. Mark helps strip, cut, solder and shrink wrap the new wire connections. They install the new setup making sure all connectors work and that the hardware is tight. Nacelle installed and all parts cleaned they show us how the new set-up looks and operates.
Tags: harley auxiliary light kit, harley-davidson light kits, headlight repair, how to replace a headlight, Member Videos, motorcycle headlight, motorcycle light kit, motorcycle lighting kits, motorcycle lights kits
Bob and Mark put an older Sportster up on the lift to show you how to service the front and rear brake calipers. They teach you which parts to remove, clean and replace, and discuss the components of the single piston-style caliper assembly and how they work.Watch Now >>
Bob and Mark demonstrate the best way to empty fork oil from your Sportster’s front fork sliders and replace it with new oil. It can be a two-man job, so try to complete the service with a friend. Newer bikes mostly use 39-millimeter forks, but most bikes are preset with varying levels of spring inWatch Now >>
Bob and Mark demonstrate the professional technique for finding the tight spot in a Sportster’s rear wheel belt. You should do this without a rider or passenger and with the bike in neutral. They teach you how to check for belt tension and deflection and how to retorque the axle so you can give yourWatch Now >>
Bob demonstrates the proper technique for checking, servicing and replacing Harley brakes on the rear wheel caliper of your Harley Sportster. He shows how to loosen the caliper, remove the brake pads and install a new set. Once they are in place, he pumps the rear brakes to make sure the caliper is making solidWatch Now >>