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In The Shop: Fuses

Blown Fuse – Now What? Continuously blowing a fuse on your Harley Davidson can be extremely frustrating. Especially after you have already gone through a half dozen 15 amp fuses. Or even took a shot in the dark with a 20 amp fuse which also immediately blew. Electrical issues like this can be tricky. Especially…

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In The Shop: Cam Chain Tensioners

Videos on Inspection and Repair: Cam Chain Tensioner Shoe Video Project Cam Gear Drive Conversion Video Project Not an Issue with M8 Motors but here’s a Cam Swap Project video series. Cam Chain Tensioners Twin Cams from 1999 through 2006 (expect for the 2006 Dyna) – Harley Davidson’s cam chain tensioners on their Twin Cam…

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Security Indicator Light Stays On

On my 05 Ultra Classic I took the fairing front cover off to repair antenna and when I reinstalled it checked everything and it was fine. Then later that day the security indicator light was on when I rode it and tried to reset it. It took forever to get it to flash only once…

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Upgrade Ideas

Hey I have a question, I have a stock 2003 HD Road King Classic 100th Anny. I would like to put a cam in it to get a little more power on top end. I do most of my riding out on the interstate. Do u have any ideas? Via Email Go to sites like…

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Battery Box Removal

Would like to know how to remove the battery box? Thanks! Via Email This is really simple. First, remove your seat and disconnect your battery, the negative cable 1st. Best to disconnect the negative cable from the frame, as opposed to the battery on this model m/c. Use a 1/2″ socket to remove these two…

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Bobber Project

I am doing a bobber project on my 2005 883L. I am bobbing the fender and will no longer have the stock tail light assembly. What I want to do is use the rear turn signals for my RUN/STOP/TURN. I have watched the video on the Turn Module Kit and I see how it works.…

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Engine and Oil Lights Flicker

My Engine and Oil Lights come on intermittently when my voltage drops for some unknown reason. This does not happen all the time and sometimes for very short periods. If when I first crank up I have a low voltage registering on my gauge I can ride until I hit a bump in the road…

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Hard Start and Backfire

I have a custom bike and it has a 1995 Harley engine, Sportster 883. The problem the bike is very hard to start and it coughs or back fires from the carburetor and sometimes from the exhaust. Do you think it’s the carburetor? I live in Denver Colorado thin air and high altitude. Via Email…

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Custom Front Fender Mounting

I bought an aftermarket front fender for my bike that wraps and hugs my 21in front wheel. I am having trouble mounting it the correct way, first time we mounted it i went over a RR track on the highway at 70 mphs and the fender sucked down on to my front tire and locked…

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Lubing Pivot Points

I would like to know what lube you used for pivot points that’s in the spray can and also what type of anti seize for the spark plugs. Also, what to lubricate clutch cable with please and do I need to adjust clutch pack at every service? Thank you! Via Email We use a quality…

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